Traditional sensors like light curtains and area scanners only detect an object’s presence; they cannot distinguish between a person, a pallet, or a machine. SafetyTwin™ uses AI-driven computer vision to identify human presence specifically. It understands the context of the work cell, allowing for more intelligent, nuanced safety responses that don't cause unnecessary downtime.

Instead of seeing a worker as a simple "block" in the way, SafetyTwin™ uses human pose estimation to track people in real-time, accurately identifying 30+ unique body parts. This allows the system to understand the worker's orientation and reach. For example, it can differentiate between a worker standing near a robot and a worker reaching their hand into a hazardous area, triggering a safety stop only when a specific body part is at risk.

SafetyTwin™ doesn't just watch the human; it communicates directly with the robot controller. By ingesting the robot’s live kinematic data stream, the system creates a synchronized digital twin. It knows exactly where the robot is and where it is moving next, calculating the separation distance between the human and the actual moving parts of the robot.

No. SafetyTwin™ is a lightweight solution built on simple, interoperable components that are easily configured for any environment. Most importantly, it requires no markers or wearables to be worn by your team. The AI's ability to perform intelligent human pose estimation means safety is managed entirely through the system's vision, ensuring a frictionless experience for workers while maintaining highly accurate, real-time critical distance measurements.

By providing a real-time digital twin that gives the robot full spatial context, you can eliminate physical fences and bulky barriers. This drastically reduces the floor space occupied by each robot cell, enabling an open-concept and agile layout. Without the constraints of permanent barriers, your production lines become fully reconfigurable, saving significant time and capital when pivoting to new products or workflows.

Yes. By using a multi-camera AI vision system, SafetyTwin™ maintains a 360° view of the workspace. If a worker is partially obscured by a pillar or a piece of equipment, the AI uses "pose persistence" and data from other sensors to continue tracking their position. If the system ever loses sight of a person in a high-risk zone, it defaults to a safe state.

Absolutely. SafetyTwin™ is a software-first solution designed to work with all industrial and collaborative robots (e.g., YASKAWA, FANUC, ABB). It integrates with your existing PLC and robot controller, essentially "upgrading" your current hardware into an AI-aware safety system.

SafetyTwin™ is built for the factory floor. Our AI is trained to ignore common industrial "noise" like moving conveyor belts, changing lighting conditions, and metallic reflections. It specifically isolates the human form and robot movement, ensuring high reliability even in visually crowded environments.